SICK Augmented Reality Assistant - SARA

The SICK Augmented Reality Assistant (SARA) is an innovative solution that enables the visualization of equipment and sensor data online, directly at the source of this data. For example, a production worker can use SARA to view temperature and pressure data directly on the relevant sensor through their smartphone camera, without interrupting work or searching for manual measuring tools. With SARA, users can access information simply by looking at equipment, components, or specific sensors. Moreover, the system allows the creation of diagnostic information with precise instructions displayed exactly where they are most needed. These instructions can be provided in various formats, including textual explanations, graphical images, or animations, ensuring intuitive and easily comprehensible information. This significantly simplifies equipment monitoring and maintenance processes, making them more efficient.

Table of Contents

• Key Features and Benefits
• Usage Scenarios and Capabilities
• Technical Compatibility and Integration
• Configuration for User Needs
• Product Offerings

Key Features and Benefits

1. SARA's intuitive augmented reality application simplifies equipment operation, maintenance, and condition monitoring. For example, production personnel can quickly diagnose the causes of issues, thus reducing downtime.

2. SARA is designed to address the shortage of experienced workers. It provides information that allows new and less qualified employees to perform essential tasks such as equipment monitoring and basic maintenance.

Usage Scenarios and Capabilities

Using a smartphone or tablet, users can scan a QR code created and placed near the equipment or sensor by industry specialists or maintenance personnel. This generates a visualization with specific information, such as:

• Sensor data – temperature, pressure, or other parameters.
• Sensor operation zone – a real-time view of the 2D scanner area.
• Safety zones – marked areas requiring attention for safety purposes.
• Diagnostic instructions – precise repair directions and explanations.
• Indicators – simple signals ("good/bad") indicating equipment status.

Additionally, the application can display:

• Textual and numerical diagnostic information.
• Marked arrows and lines indicating directions.
• 3D visualizations, such as point clouds, cubic volumes, and cones.
• Hyperlinks to documents or additional resources.

Technical Compatibility and Integration

• Easy Installation – SARA is compatible with all data sources regardless of the manufacturer. It can integrate with existing IT infrastructure, gathering data from PLCs, gateways, or sensors.

• MQTT Data Exchange – The MQTT protocol is used for data communication. The SICK server processes this data and displays it on a mobile device (iOS or Android), overlaying the data on the device-captured image.

Configuration for User Needs

SARA provides the ability to configure the application to visualize only the information relevant to the specific user. For example:

• Equipment startup simulation.
• Condition monitoring.
• Maintenance and diagnostic instructions.

Product Offerings

SICK offers various levels of licenses tailored to user needs. For instance, the basic package includes essential functionalities such as data visualization and condition monitoring, while advanced options provide enhanced features, including LiDAR data processing and robotic control integration. Available options include:

• Basic package – for general usage scenarios.
• Specific features – such as LiDAR and robotic applications.

SICK SARA is a powerful tool for modern industrial environments where efficiency, precision, and workforce competence are crucial. With its intuitive approach and broad application possibilities, SARA significantly reduces downtime and improves overall production process efficiency. It not only ensures enhanced equipment monitoring and diagnostics but also promotes productivity and safety.

With SICK SARA, you can work smarter, safer, and faster!