In modern industrial automation, machine vision solutions are an integral part that help optimize production processes, improve quality control, and ensure efficient data analysis. The SICK sensingCam series cameras offer a powerful 2D machine vision technology that enables companies to enhance their efficiency.
SensingCam is an industrial video camera for real-time process monitoring, documentation, and fault analysis. It is a simple “plug-and-record” device designed for operation in industrial environments. The camera provides real-time video streaming for monitoring critical processes and hard-to-access equipment zones. In the event of unexpected equipment stoppages or faults, sensingCam enables quick identification of causes thanks to its event recording function. Additionally, it is useful for everyday process monitoring, optimizing machine setups (for example, when testing an idle machine), and data documentation.
The cameras offer the ability to stream live video, capture high-resolution images, and store data in local memory or on a remote server (FTP upload).
SensingCam stands out with several advantages that will be appreciated by both engineers and any industrial user:
Ease of Use: The camera can be quickly installed and put into operation without specialized software – configuration is handled through the built-in web interface. It supports the “plug-and-record” principle, making its deployment on the production floor very fast.
Affordability: This is an economically attractive solution – the camera offers a good balance of price and performance for industrial video surveillance. It allows companies to implement process monitoring more widely without increasing costs as would be the case with high-resolution VISION systems.
Industrial Suitability: The device features a robust casing (the front part is made of reinforced plastic, the back from aluminum) and a lens with a glass protector, ensuring operation in harsh environments. Its IP65 rating protects against dust and water jets. It also has standard M12 industrial connectors and several mounting options (M4 screws, 1/4'' thread), which facilitate installation in equipment. The camera is small and lightweight, so it can be installed even in narrow or hard-to-reach places.
Versatile Functionality: sensingCam combines several functions in one – continuous streaming, capturing isolated images for quality control, as well as event video recordings for diagnostics. This versatility allows it to be used in a wide range of processes – monitoring operations, analyzing faults, and documenting results.
| Sensor Type: | CMOS, color |
| Resolution: | 2880 x 1616 px (5 MP) |
| Shutter Technology: | Rolling-Shutter |
| Working Distance: | 300 mm - 10 000 mm |
| Field of View: | 82° x 52° |
| Memory: | 6 GB, internal or FTP upload |
| Video Streaming: | RTSP, MJPEG |
| Video Resolution: | 2880 x 1616 @ 25 fps, FHD @ 30 fps, 720p @ 30 fps |
| Power Consumption: | 2 W (typical), 10 W (max.) |
| Protection Rating: | IP65 |
Although both models are technically similar and use the same sensors and resolution, there are differences:
Event Recording Functionality – The SEC110 model supports MP4 video recording with the ability to store up to 40 seconds of video before or after an event is triggered. This feature makes the SEC110 especially suitable for security and quality control applications.
Software Support – The SEC110 provides additional API functionality that allows for better control of recording and streaming parameters.
SensingCam can be integrated into production lines, robotic systems, and other areas to continuously monitor processes. It is a versatile tool that can be applied in various industries and situations.
Production Process Monitoring: The camera can be installed near conveyor belts, assembly lines, or other equipment to monitor critical process stages in real time. For example, it allows operators to view "blind spots" in machines (areas that are difficult for a person to inspect). This improves safety and quality, as issues can be detected earlier.
Unexpected Fault Analysis: If there is an unforeseen stoppage or fault in the production process, sensingCam helps quickly identify the cause. The event recording function saves video footage both before and after the fault, enabling engineers to study the situation in detail. For instance, if a production line suddenly stops, the recording provides a clear sequence of events and equipment response, significantly speeding up problem resolution.
Quality Control and Documentation: The camera can capture still images of products or process stages for quality inspection. For example, logistics companies can photograph each package before shipment to document the order and quality of the shipment. In factories, it can be used to save images after every important production step and later review whether everything went correctly.
Mobile Equipment and Warehouse Machinery: Due to its compact size, sensingCam can be mounted on automated vehicles (e.g., robotic trolleys, AGVs) as a “dashboard” camera. This enables the monitoring of warehouse robot routes and records any incidents or obstacles in their operation. It can also be added to forklifts or other warehouse equipment to provide an additional point of view for safety.
Equipment Start-Up and Setup: When a new production machine or process is being implemented, the camera is useful during the test run phase. It can be placed near the equipment during the trial period to observe the automatic mode and verify that everything operates as expected. The recordings help engineers optimize settings and identify any deficiencies before the production starts in real time.
Both models are compact, energy-efficient, and easily integrable into industrial automation systems, thanks to REST API and TCP/IP connectivity.
SICK sensingCam series offers a modern and adaptable 2D machine vision solution for industrial companies. Whether it is simple visual inspection or enhanced quality control with event recording, these cameras are capable of providing high-quality image processing and data analysis.
If you would like more information or wish to order products from the sensingCam series, please contact us!
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