As energy resource prices rise rapidly, many companies are actively searching for ways to reduce costs, prevent production downtime, and avoid unplanned repairs. If your production process relies on compressed air systems, this article is for you.
Monitoring the technical condition of production equipment is essential. Studies show that many manufacturers waste up to 30% of the compressed air they produce, making compressed air one of the most expensive energy sources in manufacturing.
Common sources of leaks include damaged lines, hoses, fittings, valves, and bolted or flanged connections. Even a small hole of 3 mm in a compressed air system can lead to significant additional electricity costs. Save up to 5000 EUR per year with SICK sensors.
To ensure quick detection and repair of compressed air leaks, timely maintenance is crucial. SICK, a global leader in sensor technology, has developed advanced products for compressed air leak detection:
This sensor measures flow, pressure, and temperature while calculating up to eight process parameters, including flow speed, volume, mass flow, and energy consumption. With a built-in seven-day data logger and integrated statistical evaluation, it helps detect even the smallest leaks in pneumatic systems.
This device functions as a standard pressure switch with two digital outputs and one analog output. It also features an integrated leak test function, monitoring pressure drop within set limits over time to ensure system efficiency.
