Maximize Process Efficiency and Energy Savings with Eurotherm Power Control Solutions
November 11, 2024
Discover how you can significantly reduce operational costs, enhance product quality, and improve energy efficiency with Eurotherm's advanced power control solutions. For over 50 years, Eurotherm has led the way in temperature and process control solutions, becoming a mainstay across multiple sectors from manufacturing to pharmaceuticals. In this article, we explore how Eurotherm's advanced power control products—such as EPack, EPower, and EFit controllers—can optimize energy management, cut operational costs, and ensure consistent process quality.
Table of Contents
Eurotherm product Range
Eurotherm offers a comprehensive range of heat control products, including:
- Temperature Controllers: These high-accuracy controllers are essential for maintaining precise temperature control in industrial processes. They come in various configurations, including single-loop and multi-loop controllers, to suit different application needs.
- Indicator and Alarm Units: These units provide real-time monitoring and alerting, ensuring that any deviations from set parameters are promptly addressed. This helps in maintaining process stability and safety.
- Power Control Units: Eurotherm's power control units are designed to manage electrical power efficiently, reducing energy consumption and operational costs. They are crucial for applications requiring precise power regulation.
- Data Acquisition Systems: These systems collect and analyze process data, providing valuable insights for optimizing operations. They support various communication protocols, ensuring seamless integration with existing systems.
Technological Innovations
Eurotherm's products are known for their advanced features, such as:
- PID Algorithms: Their controllers use sophisticated Proportional-Integral-Derivative (PID) algorithms to maintain stable and accurate temperature control, even in complex processes.
- User-Friendly Interfaces: The intuitive interfaces of Eurotherm products make them easy to configure and operate, reducing the learning curve for operators.
- Integration Capabilities: Eurotherm products are designed to integrate seamlessly with other industrial systems, providing a cohesive and efficient control environment.
Applications
Eurotherm's heat control products are used in a wide range of industries, including:
- Manufacturing: Ensuring consistent product quality and reducing waste.
- Pharmaceuticals: Maintaining precise environmental conditions for sensitive processes.
- Food and Beverage: Ensuring safety and quality in food processing.
- Energy: Enhancing efficiency in power generation and distribution.
EPack Power Controllers
The EPack series is designed for efficient power control in various industrial applications. Key features include:
- Compact Design: Available in single-phase (1PH), two-phase (2PH), and three-phase (3PH) configurations, these controllers are designed for easy integration and installation.
- Advanced Diagnostics: They offer comprehensive monitoring and diagnostics to enhance operational efficiency and reduce downtime.
- Energy Efficiency: EPack controllers help in reducing energy consumption through precise control and advanced firing modes.
Technical Parameters of EPack Power Controllers
- Current Range: 1 to 125 Amps
- Voltage Range: Up to 500V
- Mounting: Compact DIN Rail and bulkhead mounting
- Configuration: Configurable via front panel or Eurotherm iTools software
- Communication: Plug and play Ethernet communications with Zero configuration networking
EPower Controllers
EPower controllers are known for their flexibility and advanced features:
- Modular Design: These controllers can be easily configured and adapted to meet changing process requirements.
- Predictive Load Management: This feature helps in managing power requirements across multiple machines, optimizing energy usage.
- Flexible Communications: EPower supports various communication protocols, including Modbus, Profibus, and Ethernet, ensuring seamless integration with existing systems.
Technical Parameters of EPower Controllers
- Current Range: 1 to 125 Amps
- Voltage Range: Up to 500V
- Mounting: Compact DIN Rail and bulkhead mounting
- Configuration: Configurable via front panel or Eurotherm iTools software
- Communication: Plug and play Ethernet communications with Zero configuration networking (zeroconf)
- Control Modes: V2, I2, or True power control
EFit Power Controllers
EFit controllers are designed for robust performance in demanding environments:
- Stable Power Control: They provide stable power with high linearity, even during supply fluctuations, ensuring consistent process quality.
- Easy Integration: EFit controllers are easy to commission and integrate, making them a cost-effective solution for industrial heating applications.
- High Efficiency: These controllers are optimized for minimal downtime and maximum operational efficiency.
Technical Parameters of EFit Power Controllers
- Power Control: Stable power with better than ±2% linearity
- Voltage Range: Up to 500V
- Current Range: Suitable for heating elements up to 25 kW
- Firing Modes: Fast cycle, single-cycle, advanced single-cycle, and phase angle
Ordering Codes
Eurotherm products are produced depending on customer needs and specifics and every order is individually prepared by company LASMA who will support you on Eurotherm product supply in Baltic states. Usually the order code is divided into three sections:
- Hardware which defines the type, number and size of the unit and/or the modules
- Optional hardware and software functions
- QuickStart which is intend to configure the unit for maximum 60% to 80% of the application (single unit in 1, 2 or 3 legs configuration)
The code can then be either short (includes only the main hardware fields), or medium (combines the hardware + the optional fields), or long (includes additional quick start code at the end).
Epack order codes
1 phase https://www.eurotherm.com/?wpdmdl=28037 Page 7
2 phase https://www.eurotherm.com/?wpdmdl=104665 Page 7
3 phase https://www.eurotherm.com/?wpdmdl=28098 Page 7
Epower order codes
https://www.eurotherm.com/?wpdmdl=138630 / Page 19
